The X-Series™ X-880 5-Axis Laser Shaft Alignment System from Hamar Laser sets a new standard for precision and efficiency in shaft alignment. Engineered for demanding industrial applications, the X-880 features cutting-edge 5-axis measurement capabilities that delivers unparalleled accuracy and repeatability, making it the ideal choice for industries with demanding alignment requirements. From multi-coupling applications to heavy-duty machinery, the X-880 provides the precision needed to reduce maintenance costs and ensures optimal machine performance.
The X-880 is the ultimate alignment solution for industries that demand superior accuracy, durability, and efficiency. From complex multi-coupling systems to heavy-duty rotating machinery, this system delivers dependable performance that maximizes uptime and reduces operational costs.
The X-880 will meet every expectation:
The X-880 5-Axis Laser Shaft Alignment System from Hamar Laser is designed to deliver superior precision and versatility for complex industrial alignment applications. Setting a new standard in alignment technology, the X-880 features a robust Build Your Own (BYO) system, enabling users to tailor the equipment’s applications and capabilities to meet their unique operational demands, an option unmatched by any other brand. This flexible, customizable approach not only enhances measurement accuracy and repeatability but also makes the X-880 an ideal solution for maintenance professionals seeking to reduce machine downtime and maintenance costs.
Engineered for high-performance environments, the X-880 combines rugged, wireless IP67-rated alignment heads with advanced 5-axis measurement capabilities, delivering consistent and reliable results even in harsh conditions. The system’s intuitive Easy-Guide™ software streamlines the alignment process, providing step-by-step guidance that reduces training time and minimizes the risk of human error. Live Move Mode offers real-time data feedback, allowing technicians to make accurate, on-the-spot adjustments, while automated calculation of correction values speeds up the entire alignment workflow.
Designed to optimize machine reliability and extend asset lifespan, the X-880 excels at aligning complex machinery, including turbines, compressors, gearboxes, and multi-component drive systems. Its ability to deliver real-time alignment data in a straightforward, easy-to-interpret format makes it an indispensable tool for achieving precise alignment while maintaining operational efficiency. Additionally, comprehensive digital reporting supports data management, audit compliance, and quality control, making the X-880 an essential tool for demanding industrial environments.
From its ultra-precise sensors to its intuitive Easy-Guide™ software, the X-880 is built to streamline complex alignment tasks while ensuring exceptional measurement accuracy every time.
±12° angular range for fast alignments.
This advanced technology delivers an impressive ±12º of angular range. By using two unidirectional laser beams (2 lasers, 1 direction), it eliminates the rough-in challenges associated with traditional “crossfire” systems (2 lasers, 2 directions), making machine alignment significantly faster and easier, especially over long distances. The result: quicker alignments, more completed jobs, and satisfied managers.
Measure instantly from 2 in. to 30 ft.
Unlike traditional “crossfire” systems that require time-consuming rough-in before taking data, our Dual-Beam™ technology, with two unidirectional laser beams and a single 33 mm sensor, eliminates that step entirely. It delivers a consistent ±5 degrees of measuring range from 2 inches to 30 feet (50 mm to 10 m), far beyond the 5-foot (1.5 m) limitations of most crossfire kits. Just mount the brackets, laser, and target, and start aligning immediately.
PSD sensor cuts shim calc time in half
When it comes to critical machinery, only top-tier accuracy will do, and the X-880 delivers. Featuring super-linear PSD technology and 500-point sensor linearization, the system achieves an error rate of less than 0.15%, up to 15 times better than competing systems. This level of precision ensures consistently reliable alignments, more accurate shim calculations, and fewer repeat attempts. Shim Once, Move Once™.
Maintains precision at every distance.
With traditional “crossfire” laser systems, angular resolution decreases with distance, ironically making short-coupled machines the most problematic. Hamar’s Dual-Beam™ technology maintains consistently high angular resolution from just 2 in. (50 mm) to 30 ft. (10 m), delivering up to 15x greater resolution than competing systems.
On-screen help and training built right in.
Our Couple6™ software with Easy-Guide™ navigation features intuitive, high-quality screens that guide users through every alignment step. Plus, built-in manuals and training videos make it so easy to use that many customers start using the X-880 right out of the box!
Free updates. No hidden costs. Ever.
Our 5-Year Unconditional Warranty means just that, no hidden fees or conditions! If there’s no abuse-related damage, we’ll repair or replace your system if something goes wrong. Plus, unlike other systems, we never charge for software maintenance, updates are free for the life of the product!
No two alignment challenges are the same, and with the X-880, you don’t have to treat them that way. Choose from a variety of advanced alignment methods tailored to your equipment type and real-world operating conditions.
Aligns two rotating machines connected by a single coupling, measuring and correcting both angular and offset misalignments between the shafts to ensure optimal alignment
Industry’s only vertical alignment system featuring live graphical displays of motor alignment and shim values for every bolt hole position, specifically designed for flange-mounted vertical motors.
Allows locking and unlocking various combinations of the movable and stationary machine feet to evaluate their impact on the alignment solution. Graphics and shim values update automatically.
Aligns the shafts of two rotating machines connected by a spacer or jack shaft, ensuring their rotational centerlines are perfectly collinear. This alignment method offers seven different configuration options.
Collects data from 3 to 10 machines and calculates the minimal shim and move adjustments needed, ensuring all shafts are collinear and correctly aligned across the entire machine train.
Apply thermal expansion or contraction to the rotating equipment. 3 methods available for thermal compensation: coupler offset, foot values, and temperature change.
Simple, on-screen guided procedure for checking Soft Foot, an issue that can lead to misalignment. Step #3 alignment workflow, it pinpoints the problematic foot and determines the required shim correction.
No matter the machine configuration or space limitations, the X-880 provides powerful data collection tools that eliminate guesswork and accelerate the alignment process with greater precision.
Offers 8 selectable clock positions, simply rotate the laser or target to the desired position and click record. A minimum of three points spaced 90 degrees apart is required.
Begin at any clock position and sweep to any other point with a minimum rotation of 60 degrees. The system automatically calculates results when a sweep is completed.
Allows starting and stopping at any point within the rotation circle multiple times, ideal for situations where obstructions block the laser beam or prevent a full rotation.
Allows the laser/target to be rotated to any clock position in the sweep, capturing a data point at that specific location. Also suitable for performing uncoupled alignments.
Simplifies data collection, just rotate the laser to any clock position and sweep the target past it. The system automatically captures the data point, making the process fast and effortless.
Engineered for peak performance and durability, the X-880 delivers cutting-edge tools and capabilities that simplify complex shaft alignment tasks and enhance productivity in the most demanding industrial environments.
Click on each icon below to view more information.
Measurement results are automatically evaluated against a built-in tolerance table featuring two levels; Excellent and Acceptable. Alignment conditions are clearly displayed using intuitive color-coding: Green for Excellent, Yellow for Acceptable, and Red for Out of Tolerance. Tolerance values are based on engineering standards developed by industry expert Heinz Bloch, PE.
Enables users to input and save dimensions, tolerances, and coupling types for commonly aligned motor setups. Previously saved alignment files can be reopened to auto-populate key parameters, including Thermal Growth Offset, for faster setup. Streamlines the process: mount components, load the file, perform a soft foot check, collect data, and apply moves or shims as needed.
Allows the screen view to be rotated for correct machine orientation based on the user’s position. Also functions in Zoom mode on the Windows tablet. Originally introduced by Hamar Laser in 1992.
Evaluates data quality and identifies signs of potential bearing wear. Since 2006, our Couple6 alignment software has featured a measurement quality indicator, a series of color-changing dots that reflect data accuracy. Note: This analysis is presented in a safe 2D format, unlike 3D views which can be unsafe to interpret. The emerging trend of using 3D scanning visuals is discouraged, as it can distract users, consume 75% of the screen, and does not enhance the alignment process.
Our Couple6 alignment software produces color reports that can be saved as PDFs and emailed directly from the tablet or Windows PC when connected to the internet.
Store machine data and files, including plant location, machine names, tolerances, and dimensions, all saved dynamically for easy reuse and templating.
Digital signatures on shaft alignment reports ensure data integrity, authenticity, and accountability. They verify the results are accurate and unaltered, support regulatory compliance and audits, and clearly document who performed the work and when. This builds trust and professionalism in the alignment process.
Allows the end user to adjust the recommended tolerance settings to any value needed for their specific application. This flexibility ensures alignment meets the precise standards required by the asset OEM or accommodates unique operational preferences, helping to optimize machinery performance and reliability.
Features realistic graphics with live updates of values as adjustments are made. Displays real-time data and visuals during corrections for vertical machines, allowing quick changes to the reference point with a simple touch. Ideal for vertical equipment adjustable at the flange (non-spigot mounted).
Save up to 99 sets of alignment data, complete with detailed information such as date/time, data collection method, sweep angle, and number of points. Users can choose a single dataset for Step 5 (Shim/Move) or average multiple sets for improved accuracy, ideal for machines on unstable bases or with mechanical looseness. Individual data sets can also be archived to the History table with an assigned category from a dropdown menu for easy tracking.
Includes a built-in manual within the Couple6 alignment software that automatically directs you to the exact page corresponding to your current step in the alignment process. You can also easily access the full table of contents to quickly navigate and choose any section you need, providing seamless guidance right when you need it.
The X-880 extends its core alignment capabilities with optional advanced geometric applications, including straightness, flatness, and timed data recording, providing added precision and adaptability for complex or large-scale machine configurations.
(Optional) Flatness Data Recorder/AnalyzerFlatness measurements can be performed across multiple configurations depending on the level of precision required. The X-880 has the option to utilize dual magnetic swivel bases with Couple6 software to evaluate sole plates and other critical mounting surfaces, enabling accurate and repeatable field measurements. Can be upgraded to + GEO PRECISION configuration to expand the capability by incorporating the L-730 Precision Leveling Laser with the T-1290X Target mounted a magnetic swivel base, providing enhanced accuracy for flatness and leveling applications within the same software environment. For the highest level of flatness measurement, the optional + GEO ULTRA PRECISION configuration utilizes the L-740 Ultra Precision Flatness System paired with the A-1519-2.4XBE target and Plane 5 software, delivering ultra-high accuracy results for the most demanding applications. Across all configurations, data is captured and reported with graphical plots, TIR values, and detailed tables to support comprehensive documentation and analysis.
The Manual/Timed Recording App offers both single-point and timed recording modes, capturing data that can be easily exported in Excel format for streamlined analysis. Reports include minimum and maximum values, graphical plots, and comprehensive data tables for clear insight.
Straightness measurements can be performed using our A-987 Magnetic Swivel Bases along with shaft alignment lasers to evaluate the vertical and horizontal straightness of rails and other surfaces. The Couple6 software calculates a Best-Fit line to determine overall straightness, with detailed reports that include TIR values, graphical representations, and comprehensive data tables.
The L-790 Dual-Beam™ Laser delivers long-range accuracy with pinpoint-safe beams, ambient light correction, and rugged IP67 waterproof housing. Designed for larger machines and longer spans, it’s ideal for demanding alignment applications.
The T-1290 Wireless 5-Axis Target offers ultra-high resolution and accuracy for critical shaft alignment tasks. Built for performance and durability, it features Bluetooth connectivity, a waterproof housing, and an extended measuring range in a compact design.
The A-980 quick-connect brackets are built from stainless steel for excellent durability in harsh environments. Designed for fast setup and a secure fit across a wide range of shaft diameters, they include multiple post lengths and a magnet-secured chain to protect sensitive components.
Purpose-built for demanding industrial environments, our rugged tablet is preloaded with Couple6™ and built to perform in the field, rain or shine.
| Laser/Target Unit Size | 4.2x3.3x2.2 in. (107x84x55 mm) |
|---|---|
| Housing Material | Impact resistant plastic |
| Detector Type and Size | 2-axis super-linear PSD 33 mm (V) x 13 mm (H) provides 4 continuously updating alignment axes (or 2 alignment planes). |
| Ambient Light Protection | Via blinking-laser algorithm embedded in all Hamar Laser targets. |
| Target Measurement Resolution | Offset: .00002 in. (0.00051 mm) Angular: .0008 in/ft (0.007 mm/m) |
| Target Measurement Error | Offset: < 0.15% Angular: < 0.75% |
| Angular Sensor Range | ± 12° (± .204 in/in or 20.4 mm/100 mm). For values > 5° use only for rough alignment. |
| Laser Type | 650 nm Unidirectional Dual-Beam laser with horizontal adjustment < 0.9mW |
| Wireless Communication | Bluetooth® Class 1 - 2.4-5 GHz |
| Wireless Range | Up to 98.43 ft. (30 m) |
| Ruggedized Display Platform | Rugged 10" tablet, IP65, MIL-STD-810G, 2.0 GHz., 8GB RAM/256GB HD. |
| Rotation Sensor (5th axis) | Accelerometer Resolution: 0.1° Accuracy: ± 1°. Measurement accuracy not affected by rotation sensor accuracy. |
| Environmental | IP67 (laser & target). IP65 (tablet). |
| Data Storage Capacity | Virtually Unlimited |
| Operating/Storage Temperature | Laser/Target: 5° to 140° F (-15° to 60° C) Tablet - AC Mode: -4° to 140° F (-20° to 60° C) Tablet - Battery Mode: 32° to 113° F (0° to 45° C) |
| Bracket Set | Chain Set - up to 6 in. (152.4 mm) shaft diameters 2 Post Sets – 4 in. (101.6 mm) and 8 in. (203.2 mm) long |
| Application Range | 33 ft. (10 m) between laser and target |
| Battery Life Target | 15 hours continuous use with Bluetooth®, Unlimited with Data/Charging Cable. Target can be plugged into power source during use. Low battery status indicator for both T-1290 Target and PC. |
| Battery Life Laser | 150+ hours continuous use. Unlimited with Data/Charging cable. Blinking LED indicates low battery status. |
| Battery Life Tablets | 8 hours (normal use) |
| AC Battery Charger (Laser and Target) | 110V to 220V with U.S. or international adapters. Cable transfers data and updates Target firmware. |
Legend: √ = Included • = Optional N/A = Not Applicable
| System Features | X-660 | X-770 PRO | X-770 PRO + GEO | X-880 | X-990 PRO | X-990 PRO + GEO |
|---|---|---|---|---|---|---|
| Laser Type | Dual-Fan | Dual-Fan | Dual-Fan | Dual-Beam | Dual-Beam | Dual-Beam |
| Type of Sensor | 1-Axis PSD | 1-Axis PSD | 1-Axis PSD | 2-Axis PSD | 2-Axis PSD | 2-Axis PSD |
| Sensor Size | (2) 20x1 mm | (2) 20x1 mm | (2) 20x1 mm | 33x13 mm | 33x13 mm | 33x13 mm |
| Bluetooth/Wireless Capabilities | √ | √ | √ | √ | √ | √ |
| Laser/Target IP Classification | IP67 | IP67 | IP67 | IP67 | IP67 | IP67 |
| Laser to Target Max Range | 15 ft/4.6 m | 15 ft/4.6 m | 15 ft/4.6 m | 33 ft/10 m | 33 ft/10 m | 33 ft/10 m |
| Battery Life for Target / Laser | 15 / 150 hours | 15 / 150 hours | 15 / 150 hours | 15 / 150 hours | 15 / 150 hours | 15 / 150 hours |
| Rugged Windows® Tablet | • | • | • | • | • | • |
| Build Your Own (BYO) Capability | √ | N/A | N/A | √ | N/A | N/A |
| Professional App License | N/A | √ | √ | N/A | √ | √ |
| Detailed PDF Report | √ | √ | √ | √ | √ | √ |
| Aluminum V-Bracket with 6 in (152.4 mm) diameter chain set | √ | √ | √ | NA | NA | NA |
| Stainless Steel V-Bracket with 6 in (152.4 mm) diameter chain set | • | • | • | √ | √ | √ |
| Extra Chain Set/Diameter Sizes | • | • | • | • | • | • |
| Standard Threaded 6 in. (152.4 mm) Posts | √ | √ | √ | N/A | N/A | N/A |
| Standard Support 4 in. (101.6 mm) and 8 in. (203.2 mm) Posts | • | • | • | √ | √ | √ |
| Extra Post Sets/Sizes | • | • | • | • | • | • |
| Magnetic Shaft Brackets (2) | • | • | • | • | • | • |
| Offset Bracket | • | • | • | • | • | • |
| Non-Rotating Shaft Bracket Assemblies | • | • | • | • | • | • |
| Geo Magnetic Swivel Bases | • | • | √ | • | • | √ |
| Alignment Methods | X-660 | X-770 PRO | X-770 PRO + GEO | X-880 | X-990 PRO | X-990 PRO + GEO |
|---|---|---|---|---|---|---|
| Standard Horizontal Alignments | √ | √ | √ | √ | √ | √ |
| Vertical Flange Mount Alignments | √ | √ | √ | √ | √ | √ |
| Spacer (Jack Shaft) Alignments | • | √ | √ | √ | √ | √ |
| Uncoupled Alignments | N/A | N/A | N/A | • | • | • |
| Bolt Bound/Base Bound Alignments | • | √ | √ | √ | √ | √ |
| Cardan Shaft Alignments | N/A | N/A | N/A | √ | √ | √ |
| Machine Train Alignments (3 Machines) | • | √ | √ | • | √ | √ |
| Machine Train Alignments (Up To 10 Machines) | • | • | • | • | • | • |
| Data Taking Methods | X-660 | X-770 PRO | X-770 PRO + GEO | X-880 | X-990 PRO | X-990 PRO + GEO |
|---|---|---|---|---|---|---|
| Auto Clock™ Data Taking Mode | √ | √ | √ | √ | √ | √ |
| Auto Sweep™ Data Taking Mode | • | √ | √ | √ | √ | √ |
| Arc Mode™ Data Taking Mode | • | √ | √ | • | √ | √ |
| Point Mode™ Data Taking Mode | • | √ | √ | • | √ | √ |
| Uncoupled Swipe™ Data Taking Mode | N/A | N/A | N/A | • | √ | √ |
| Geometric Measurement Applications | X-660 | X-770 PRO | X-770 PRO + GEO | X-880 | X-990 PRO | X-990 PRO + GEO |
|---|---|---|---|---|---|---|
| Manual/Timed Data Recorder/Analyzer | • | • | √ | • | • | √ |
| Flatness Data Recorder/Analyzer | • | • | √ | • | • | √ |
| Straightness Data Recorder/Analyzer | • | • | √ | • | • | √ |
| L-730 Precision Leveling/Flatness Laser (Laser Only) | N/A | N/A | N/A | • | • | • |
| L-740 Ultra Precision Leveling/Flatness Laser System | N/A | N/A | N/A | • | • | • |
| Additional System Information | X-660 | X-770 PRO | X-770 PRO + GEO | X-880 | X-990 PRO | X-990 PRO + GEO |
|---|---|---|---|---|---|---|
| Upgradeable for the Life of the System | √ | √ | √ | √ | √ | √ |
| 2-Year Calibration Requirement | √ | √ | √ | √ | √ | √ |
| 5-Year Unconditional Warranty | √ | √ | √ | √ | √ | √ |
| Angular Sensor Range | ±8º | ±8º | ±8º | ±12º | ±12º | ±12º |
| Preset & User-Defined Tolerances | √ | √ | √ | √ | √ | √ |
| Real-Time Unit (Imperial/Metric) Switching | √ | √ | √ | √ | √ | √ |
| Soft Foot Check | √ | √ | √ | √ | √ | √ |
| Thermal Growth Compensation - Foot Values | √ | √ | √ | √ | √ | √ |
| Thermal Growth Compensation - Coupler Offset | • | √ | √ | • | √ | √ |
| Thermal Growth Compensation - By Temperature | √ | √ | √ | √ | √ | √ |
Couple6 creates a project folder for all alignment projects. This allows you to save project files for each machine in a unique folder allowing you to track machine alignments. You can save a machine setup as a template to open for other machines with the same dimensions. Also, you can click on Review Saved Projects to review a saved project. Enter your company information to be included on the reports.
Assumptions for this example: You have a 480 volt motor drawing 40 amps and operating 8400 hours/year. The Power Factor is .85. Electricity costs $0.06/kWhr. Also assume that the amp draw is measured before and after the alignment and it is found that there is a 1 amp difference.
kW =V* A*PF*1.732/1000
kW =480V* 1A*.85*1.732/1000
kW =.706 = power savings
Savings ($) = operating hours * kW savings * kW cost
Savings ($) = 8400 * .706 * $0.06/kWhr
Savings ($) = 8400 * .706 * $0.06/kWhr
Savings ($) = 355.82
If your plant has 80 similar motors, and if only half of them had the same amount of savings, it would total $355.82 * .5 = $14,232!
The coupling icons next to the data displays show the direction of the misalignment at the coupling and update as you move or shim the motor! You can also zoom in on the coupling to show them in the live display area of the screen.
