Improve Your Efficiency
In the world of shaft alignment, every second counts. Time spent on pre-alignment tasks like rough-alignment, initial assessments, and recalibrations can add up quickly, leading to longer machine downtimes and slower productivity. But with the X-Series™ Laser Shaft Alignment Systems, powered by our patented Unidirectional Dual-Beam™ Dual-Fan™ Technology, you can significantly reduce these time-consuming steps, speeding up your alignment process and improving your efficiency.
The X-Series™ Unidirectional Dual-Beam™ Technology is a breakthrough in laser alignment. Unlike traditional alignment systems that rely on multiple sensors or require rough-ins to measure offset and angle separately, the X-Series™ combines both measurements into a single operation with just one PSD (Position Sensitive Detector). This means that both offset and angle are measured simultaneously, providing enhanced accuracy; up to 50% better than traditional methods.
The X-Series™ Unidirectional Dual-Fan™ Technology delivers entry-level laser alignment price with mid-range precision. Using two 0.5-degree laser fans and dual 20mm PSDs, it measures offset and angularity simultaneously across the full operating range, unlike cross-fire systems with restricted angular measurement. A controlled laser fan enhances safety, while a 40-point PSD calibration boosts accuracy up to 5 times over competing mid-priced systems.
Traditional shaft alignment often involves a step for rough alignment (rough-in) to get initial measurements, followed by several adjustments and recalibrations to fine-tune the alignment. This process can take up valuable time and introduce room for error, leading to delays and potential misalignments.
With the X-Series™ technology, the need for rough-in is eliminated. There’s no longer a need to adjust for initial measurements or check offsets and angles separately. Simply mount the laser heads on the shaft, and you’re ready to take data right away. The system’s advanced software will guide you through the alignment process, ensuring you achieve precision results quickly and efficiently.
The ability to measure both offset and angle simultaneously with only one PSD results in up to a 50% increase in system accuracy. This improved accuracy leads to better alignment results and helps reduce the risk of premature bearing failures, excessive vibration, and motor inefficiency. It also ensures that your machinery runs at optimal performance, extending its life and reducing maintenance costs.
The X-Series™ Laser Shaft Alignment System is designed to save you time. Its easy-to-use features, including automated calculations, live move data, and real-time feedback, ensure that you can move through the alignment process faster and with greater confidence. The user-friendly interface means less time spent on training and fewer chances for human error.
Moreover, with automated data capture and live alignment adjustments, you can finish alignments up to 60-70% faster compared to traditional manual methods.
By reducing the time required in the pre-alignment check and eliminating the rough-in step, the X-Series™ Laser Shaft Alignment System helps you minimize downtime and maximize machine reliability. Faster alignment translates into quicker turnarounds and more time spent focusing on other aspects of maintenance or production. The X-Series™ not only offers higher accuracy but also gives you the tools to streamline your workflow, boost operational efficiency, and reduce maintenance costs over time.
Assumptions for this example: You have a 480 volt motor drawing 40 amps and operating 8400 hours/year. The Power Factor is .85. Electricity costs $0.06/kWhr. Also assume that the amp draw is measured before and after the alignment and it is found that there is a 1 amp difference.
kW =V* A*PF*1.732/1000
kW =480V* 1A*.85*1.732/1000
kW =.706 = power savings
Savings ($) = operating hours * kW savings * kW cost
Savings ($) = 8400 * .706 * $0.06/kWhr
Savings ($) = 8400 * .706 * $0.06/kWhr
Savings ($) = 355.82
If your plant has 80 similar motors, and if only half of them had the same amount of savings, it would total $355.82 * .5 = $14,232!
The coupling icons next to the data displays show the direction of the misalignment at the coupling and update as you move or shim the motor! You can also zoom in on the coupling to show them in the live display area of the screen.
